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  Thermal Switch Products
    Aerospace - Redmond (Defense & Space)
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250 Series
Thermal Switch

designed for applications requiring high current capacity in high vibration and shock environments

Boeing Jet

ALSO SEE: High Current High Reliability Switches

250 Thermal Switch

JUST RELEASED! MIL-PRF-24236/29

"Switches, Thermostatic, (Bimetallic), Type 1, Hermetically sealed, Single Pole, Single Throw (SPST), 10 Ampere"

DOWNLOAD DESCRIPTION

OUTLINE DRAWINGS of high current switches, capable of handling up to 10 amps, with a potential cycle life of over 1,000,000 cycles.
Honeywell manufactures the 250 Series Thermal Switch in 9 basic configurations. Dash numbers are also available in multiple configurations - selection is not limited to those listed - consult factory for details. Click on the dash number to open the outline drawing.

250 Thermal Switch Product Brochure [.pdf]

Application Examples:

  • Aircraft window heat controllers and defrosters
  • Space Station pump control for liquids
  • Battery and compartment temperature control and overheat
  • Power supply overtemperature
  • Railroad step defrosters
  • Gun mount mechanism de-icing
  • Ship gun turrets

Features:

  • High ampere rating
  • Exceptional thermal stability
  • 1 million cycle life at reduced currents
  • Rugged all welded hermetic construction
  • Solder terminals, screw lugs, or lead wires are available
  • Environmental temperature range from -85°F to +350°F
  • Differential range from 5°F to 35°F
  • High vibration resistance
  • Crisp SPST or TCST contact operation
  • Available in 10 standard configurations
  • Contacts open or close on rising temperature
  • Custom units with special plating, lead wires, or overmolds can be provided (consult factory)
Specifications for 250 Series Thermal Switches
Performance
Contact Arrangement: SPST; TCST (Two Circuit, Single Throw)
Electrical Ratings:
Endurance: 100,000 cycles minimum @ rated DC or AC loads
Insulation Resistance: 1000 megohms minimum @ 500 VDC
Dielectric Withstanding Voltage: 1500 VAC RMS - terminals to case
500 micro amperes maximum leakage
Environmental (MIL-STD-202)
Vibration: Meth. 204, 15.4 grms, 10 to 2000 Hz
Shock: Meth. 213, 100g/6ms, 750g/0.5ms
Thermal Shock: Meth. 107, Cond. B, -85 to +257°F
Acceleration: Meth. 212, Cond. A, 20g
Moisture Resistance: Meth. 106, 240 hrs., 98% RH & from +77- +149°F
Hermetic Seal: Meth. 112, Cond. B
Salt Spray: Meth. 101, Cond. B, 48 hours

Tolerance Limits
Specified Temp Setpoint Range
Standard Setpoint Tolerance
°F (°C)
°F (°C)
-85 to 230 (-65 to 110)
±5 (2.8)
231 to +350 (111 to 177)
±7 (3.9)

Honeywell's 250 Series snap-action thermal switches are specifically designed for applications requiring high current capacity in a high vibration and shock environment.

The hermetic all-welded construction of the 250 Series allows use in a broad range of temperature and altitude applications. It is available in nine standard configurations and comes with either solder terminals or screw type lugs.

Contact Us, if you have questions, need more information,
or are interested in ordering 250 Series Thermal Switches.

 

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